Methods for reducing the noise and vibration of decanter centrifuge

The principle of the decanter centrifuge is to use the centrifugal force brought by the high-speed mechanical rotation to achieve the purpose of solid-liquid separation, and some noise and vibration will be generated during the operation of the equipment. It will affect the surrounding environment of the device, so when using the device, some techniques can reduce noise and vibration. The following are some common technical solutions:

Decanter-Centrifuge-For-Sewage

When the whole set of equipment runs empty and the inlet and outlet are closed, the average noise at 1 meter around the equipment will not exceed 85dB when tested in the manufacturing plant.

When the decanter centrifuge is idling, without water, and tested in the manufacturer, the vibration is not higher than 5mm / S. If the vibration is too large during the operation of the machine, in order to ensure safety, it can be stopped by the vibration switch.

1. There is no need to disassemble the machine when there is a material blocking failure, only need to start the automatic slag discharge of the screw pusher to clear the accumulated material.

2. After the decanter centrifuge is shut down, backwash must be performed. Backwash only needs to open the flushing water valve and flushing water pump to complete.

3. The centrifuge is equipped with emergency shutdown, motor overheating / overload, screw feeder overload, bearing temperature, vibration and other protection functions.

GN can not only provide users with Dewatering Decanter Centrifuges, rely on GN rich production line of separation and conveying equipment. GN can also provide users with turnkey solutions for the material dewatering process, including solutions for material transportation, classification and dewatering.

With complete machine monitoring and alarm system. When overload, short circuit and lack of phase occur in the course of operation, the centrifuge will be automatically protected; the speed of centrifuge, bearing temperature, vibration of the whole machine, lubrication system oil pressure, main and back motorscurrent, push torque and other operating parameters are monitored in real time, and alarm is started when the parameters are abnormal. In case of blocking materials, the device will automatically switch to the plugging procedures; if plugging procedures cannot be dredged, it will then automatically switch to the shutdown procedures to ensure the safety of personnel and equipment.

 

Europe ATEX Standard Explosion Proof Decanter Centrifuge for Middle East Customer

News from GN company this week: Recently, 1 sets of ATEX Standard Explosion Proof Decanter centrifuge have been manufactured and are ready to start serving for a Middle East Customer.

2022.03.17 VFD Decanter Centrifuge

Features:

ATEX explosion-proof zone 1 certification

Positive pressure explosion-proof frequency conversion control cabinet

Explosion-proof air conditioner to cool down, meeting the ambient temperature of +55C degrees Celsius.

2022.03.17 Decanter Centrifuge Skid

To make sure this set of Decanter centrifuge will provide a reliable performance and the parts and components of all the equipment will run smoothly for a long term operation, our technical department, production department and quality control department have paid a lot of attention to the material selection, material preparation, every step of production and the inspection for this set of equipment in each step.

If you need any support about the operation and maintenance of Decanter centrifuge, please feel free to contact GN company for our engineers’ best experience and knowledge in the relevant industry. We will do our best to assist your project because just in this way we can establish a stable and long term cooperation. And we can provide on-line support and site instruction for specific situation if needed.

As a leading manufacturer of separation equipment and conveying equipment, GN always pay high attention to the product quality and consider the long-term benefits for our users. We would also like to introduce GN as a professional manufacturer in decanter centrifuge field, GN pays a lot of attention in the selection of raw materials, high-quality centrifugal casting or forging stainless steel materials are used, and for wearing parts, hard alloy protection is used.

By the way, if you are interested in our products, please check the following items of our company on Alibaba:

Decanter centrifuge

3Phase Disc centrifuge

Sludge dewatering Screw press

Oil water separator

Centrifugal pump

Vacuum Pump

Submersible pump

3 Phase Decanter Centrifuge Shipped to Middle East Environmental Company

News from GN company this week: Recently, 1 set of 3Phase Decanter Centrifuge has been manufactured and are ready to start serving for an African Company. The model number is GNSX520 with VFD control panel.

2022.03.09 Tricanter

To make sure this set of 3Phase Decanter Centrifuge will provide a reliable performance and the parts and components of all the equipment will run smoothly for a long term operation, our technical department, production department and quality control department have paid a lot of attention to the material selection, material preparation, every step of production and the inspection for this set of equipment in each step.

2022.03.09 decanter centrifuge VFD control panel

If you need any support about the operation and maintenance of 3Phase Decanter Centrifuge, please feel free to contact GN company for our engineers’ best experience and knowledge in the relevant industry. We will do our best to assist your project because just in this way we can establish a stable and long term cooperation. And we can provide on-line support and site instruction for specific situation if needed.

As a leading manufacturer of separation equipment and conveying equipment, GN always pay high attention to the product quality and consider the long-term benefits for our users. We would also like to introduce GN as a professional manufacturer in decanter centrifuge field, GN pays a lot of attention in the selection of raw materials, high-quality centrifugal casting or forging stainless steel materials are used, and for wearing parts, hard alloy protection is used.

By the way, if you are interested in our products, please check the following items of our company on Alibaba:

Decanter centrifuge

3Phase Disc centrifuge

Sludge dewatering Screw press

Oil water separator

Centrifugal pump

Vacuum Pump

Submersible pump

Fully Hydraulic Driven Centrifuge and Solids Vacuum Pump to Africa

News from GN company this week: Recently, 2 sets of Hydraulic Driven Decanter centrifuges and Vacuum Pumps have been manufactured and are ready to start serving for an African Company, including 2*GNLW363D-FHD, 1**GNSP-20B and 1*GNSP-40B.

2022.03.02 Solids Vacuum Pump

To make sure the Decanter centrifuges and Vacuum Pumps will provide a reliable performance and the parts and components of all the equipment will run smoothly for a long term operation, our technical department, production department and quality control department have paid a lot of attention to the material selection, material preparation, every step of production and the inspection for this set of equipment in each step.

2022.03.02 FHD Centrifuge

If you need any support about the operation and maintenance of Decanter centrifuges and Vacuum Pumps, please feel free to contact GN company for our engineers’ best experience and knowledge in the relevant industry. We will do our best to assist your project because just in this way we can establish a stable and long term cooperation. And we can provide on-line support and site instruction for specific situation if needed.

2022.03.02 Sludge Vacuum Pump

As a leading manufacturer of separation equipment and conveying equipment, GN always pay high attention to the product quality and consider the long-term benefits for our users. We would also like to introduce GN as a professional manufacturer in decanter centrifuge field, GN pays a lot of attention in the selection of raw materials, high-quality centrifugal casting or forging stainless steel materials are used, and for wearing parts, hard alloy protection is used.

By the way, if you are interested in our products, please check the following items of our company on Alibaba:

Decanter centrifuge

3Phase Disc centrifuge

Sludge dewatering Screw press

Oil water separator

Centrifugal pump

Vacuum Pump

Submersible pump

The favorable factors of decanter centrifuge for biogas digester

Analysis of the use effect of Decanter centrifuge:

Decanter Centrifuge_GN__202012100933275

1) In the past, the volume of the biogas tank built by the farmer was too small, and the drainage time after the sewage entered the tank was too short, resulting in excessive discharge of sewage concentration. Use the decanter centrifuge to process the sewage before it sinks into the pool, which can effectively reduce the COD and BOD content of the sewage, reduce the operating load of the biogas digester, and thus achieve the reduction of sewage discharge;

2) The use of decanter centrifuge in advance can transform the feces in the fresh sewage into valuable fish feed or organic fertilizer. The separated sewage intermittently enters the biogas digester, so that the anaerobic digester can have a full digestion time, so that the active bacteria in the digester can reproduce more vigorously, the gas production is higher, and the content of gas methane is naturally higher High purity will be overcome naturally to solve the problem of abnormal operation of biogas generators;

3) The sewage treated by the decanter centrifuge enters the biogas digester, which can effectively solve the crust phenomenon of the biogas digester and eliminate the work of cleaning the biogas residue;

4) The use of decanter centrifuge can reduce the investment in the construction of biogas digesters, for example: a breeding or slaughterhouse that discharges 100 tons of sewage per day. If a matching decanter centrifuge is used for pre-treatment, it can reduce the 300 cubic anaerobic tank Construction investment, because the concentration of manure and sewage mixed into the pond is too high, the anaerobic time will need to be extended accordingly, so if a farm that discharges 100 tons of sewage per day, without decanter centrifuge treatment, then an anaerobic pond 1000 is needed -1200 cubic meters, if using decanter centrifuge can reduce the construction of 300-400 cubic meters.

Explosion-proof performance of decanter centrifuge

 If the materials processed by the Decanter centrifuge contain flammable and explosive substances such as organic solvents, the centrifuge should have explosion-proof performance. The explosion-proof performance is determined according to the explosion-proof requirements of the process. The explosion-proof occasions involved in the past have only been proposed to be equipped with explosion-proof motors. In the past two years, most of the occasions where the processed materials contain organic solvents such as solvents have been required by nitrogen protection. In fact, to realize the explosion-proof in the true sense, centrifuges must take various measures in mechanical, electrical control, accessory configuration and other aspects.

Decanter Centrifuge_GN__202012100933271

For instance: electric control system: explosion-proof isolation barrier, non-contact energy consumption braking system, electrostatic grounding, automatic control of explosion-proof.

Mechanical system: explosion-proof motor, explosion-proof lighting, anti-collision measures, anti-static transmission belt.

Explosion-proof accessories: nitrogen protection device, nitrogen online detection, on-site explosion-proof control button.

GN Explosion proof electrical control panels or electrical control stations are used in hazardous Location. The Ex control panel is designed and built to operate in environments where concentrations of flammable gases, vapors, liquids or combustible particles pose risks of ignition and explosion. GN Solids Control provide explosion proof control panel with ATEX approval, IECEX Approval, China National explosion proof approval. The protection degree is up to IP65 for weather and dust proof.

GN explosion proof control panel enclosures are cast from heavy duty aluminum so that they cannot create a spark that could possibly ignite the vapors in a hazardous location. These heavy duty panels come with seals keep explosive fumes from entering the control panel. Moreover the GN explosion proof control panels are designed to contain an internal explosion without igniting the explosive vapors present in the hazardous area to make sure it is safe for the hazardous Zone 1 or Zone 2 areas.

GN Explosion Proof Pressurized Control Panel is popular used for VFD controland soft starter of motor, especially in high temperature ambient. The explosion proof pressurized control panel consists of main cavity and auxiliary cavity. The main cavity is pressurized cavity which includes electrical components, pressure check sensor system, ventilation air distribution system, and air conditioning system. The purging system works automatically to maintain a certain positive pressure inside the main cavity.

GN Solids Control is capable to provide you with IEC Ex, ATEX or CNEx Standard Positive Pressurized Control Panel control panels with Zone 1 or Zone 2 for hazardous locations. This will also suit the North America Class I Division 1 or Division 2 hazardous locations application.

Selection and Application of Polymer Flocculants

 

For solids control fields, it’s very important to know some points about the selection and application of polymer flocculants, here are some advice from GN Separation:

2022.01.05 Mud Tank System

Selection of species: The action mechanism of flocculants is charge neutralization polymer bridge, so anionic and cationic flocculants should be selected according to the charge characteristics of the separated materials.

Selection of dosage: The best dosage of flocculant is that the flocculant is completely adsorbed on the surface of the solid phase particles and the flocculation sedimentation speed reaches the maximum. When the flocculant exceeds the optimal amount, the flocculation effect will decrease.

Selection of molecular weight: The larger the molecular weight of the flocculant, the stronger the capture power of solid particles, and the better the flocculation effect. If the molecular weight of the flocculant is too small. No flocculation effect will be achieved. For sludge dewatering, the selected molecular weight must be 3 million.

Shear strength of flocculant: Flocculants used in belt filter presses and decanter centrifuges have different shear strength requirements. High for general decanter centrifuges. And in the small sample test, you need to use a stirrer to verify the intensity of different stirring.

Selection of the feeding position; after flocculant is added, the flocculation settling speed is faster. If it is transported through a long-distance pipeline, it will easily cause pipeline blockage. According to tests, it is best to dissolve the flocculant solution with good solubility. Add at the decanter centrifuge inlet

Dissolving method of flocculant: High-speed mechanical stirrer cannot be used to dissolve the polymer flocculant, because the strong mechanical stirring will destroy the molecular chain of the flocculant, and the effect of the flocculant will be significantly reduced. Generally, the stirring speed of the dissolving flocculant is less than 50 rpm, and it is appropriate to divide it. The blade of the mixer should be as wide as possible. Studies have shown that the flocculant is 0.4 to 0 after being added to water. 6MPa compressed air bubbling is the best method to dissolve the flocculant-the dissolution is very uniform and the dissolution rate is extremely fast.

High Speed Tubular Centrifuge Shipped to Europe Client

News from GN company this week: Recently, 1 set of High Speed Tubular Centrifuge have been manufactured and are ready to start serving for an European Client’s project. The equipment includes: GNGQ142 High Speed Tubular Centrifuge, VFD control panel and accessories.

2022.01.21 tubular centrifuge rotor

Tubular Centrifuge is also called Tubular Separator. It is a type of fine separation equipment, which is suitable for suspensions with thin concentration, fine particles, and small density difference solid-liquid separation, or liquid-liquid-solid separation. It is an indispensable equipment for pharmaceutical, food, chemical, biological product, fermentation broth, beverages, blood products and other industries. Its working principle is that materials with different specific gravity are subject to different centrifugal forces when rotating at high speed, so as to achieve the purpose of separation.

2022.01.21 tubular centrifuge control panel

To make sure theTubular Centrifuge will provide a reliable performance and the parts and components of all the equipment will run smoothly for a long term operation, our technical department, production department and quality control department have paid a lot of attention to the material selection, material preparation, every step of production and the inspection for this set of equipment in each step.

2022.01.21 high speed tubular centrifuge

If you need any support about the operation and maintenance of GN’s Tubular Centrifuge, please feel free to contact GN company for our engineers’ best experience and knowledge in the relevant industry. We will do our best to assist your project because just in this way we can establish a stable and long term cooperation. And we can provide on-line support and site instruction for specific situation if needed.

As a leading manufacturer of separation equipment and conveying equipment, GN always pay high attention to the product quality and consider the long-term benefits for our users. We would also like to introduce GN as a professional manufacturer in decanter centrifuge field, GN pays a lot of attention in the selection of raw materials, high-quality centrifugal casting or forging stainless steel materials are used, and for wearing parts, hard alloy protection is used.

By the way, if you are interested in our products, please check the following items of our company on Alibaba:

Decanter centrifuge

3Phase Disc centrifuge

Sludge dewatering Screw press

Oil water separator

Centrifugal pump

Vacuum Pump

Submersible pump

GN Solids and Liquid Separation Equipment for Canada Dredging Slurry Dewatering

News from GN company this week: Recently, 1 series of Dredging Slurry Dewatering equipment have been manufactured and are ready to start serving for a Slurry Dewatering project of a Canadian customer.

2022.01.12 Shale Shaker

The equipment includes:

2 Double deck Vibrating Screen, GNZS706

1 Desander Unit GNZJ703F-2S

1 Desilter GNZJ703F-12N

2 sets of sludge dewatering large drum Decanter centrifuge GNLW764A-VFD

3 sets of Solid-liquid separation mud tank

8 screw conveyors

4 sand pumps

2022.01.12 Mud Tank

To make sure these 2 Sets of 1000GPM Drilling Mud Solids Control System will provide a reliable performance and the parts and components of all the equipment will run smoothly for a long term operation, our technical department, production department and quality control department have paid a lot of attention to the material selection, material preparation, every step of production and the inspection for this set of equipment in each step.

2022.01.13 Decanter Centrifuge

GN Solids Control is one of the most famous International Brand for Mud Solids Control System & Drilling Waste Management. GN have the one stop for Solids Control Solution for mud recycling projects.

If you need any support about the operation and maintenance of GN’s Dredging Slurry Dewatering equipment like Decanter centrifuge, Double deck Vibrating Screen, DesilterDesander Unit, please feel free to contact GN company for our engineers’ best experience and knowledge in the relevant industry. We will do our best to assist your project because just in this way we can establish a stable and long term cooperation. And we can provide on-line support and site instruction for specific situation if needed.

As a leading manufacturer of separation equipment and conveying equipment, GN always pay high attention to the product quality and consider the long-term benefits for our users. We would also like to introduce GN as a professional manufacturer in decanter centrifuge field, GN pays a lot of attention in the selection of raw materials, high-quality centrifugal casting or forging stainless steel materials are used, and for wearing parts, hard alloy protection is used.

By the way, if you are interested in our products, please check the following items of our company on Alibaba:

Decanter centrifuge

3Phase Disc centrifuge

Sludge dewatering Screw press

Oil water separator

Centrifugal pump

Vacuum Pump

Submersible pump

2 Sets of 1000GPM Drilling Mud Solids Control System to Shanghai Customer

News from GN company this week: Recently, 2 Sets of 1000GPM Drilling Mud Solids Control System have been manufactured and are ready to start serving for a Drilling Mud Solids Control project of a Shanghai Customer .

 2022.01.05 Solids Control System

GN Solids Control is one of the most famous International Brand for Mud Solids Control System & Drilling Waste Management. GN have the one stop for Solids Control Solution for mud recycling projects.

2022.01.05 Mud Tank System

To make sure these 2 Sets of 1000GPM Drilling Mud Solids Control System will provide a reliable performance and the parts and components of all the equipment will run smoothly for a long term operation, our technical department, production department and quality control department have paid a lot of attention to the material selection, material preparation, every step of production and the inspection for this set of equipment in each step.

If you need any support about the operation and maintenance of GN’s equipment like Drilling Mud Solids Control System, please feel free to contact GN company for our engineers’ best experience and knowledge in the relevant industry. We will do our best to assist your project because just in this way we can establish a stable and long term cooperation. And we can provide on-line support and site instruction for specific situation if needed.

As a leading manufacturer of separation equipment and conveying equipment, GN always pay high attention to the product quality and consider the long-term benefits for our users. We would also like to introduce GN as a professional manufacturer in decanter centrifuge field, GN pays a lot of attention in the selection of raw materials, high-quality centrifugal casting or forging stainless steel materials are used, and for wearing parts, hard alloy protection is used.

By the way, if you are interested in our products, please check the following items of our company on Alibaba:

Decanter centrifuge

3Phase Disc centrifuge

Sludge dewatering Screw press

Oil water separator

Centrifugal pump

Vacuum Pump

Submersible pump