GN Separation has recently completed the fabrication and delivery of three GNLW764 decanter centrifuges to a sugar processing facility in Europe. These high-capacity machines are specifically engineered for dewatering applications and will play a vital role in treating wastewater generated during sugar beet washing operations. Continue reading →

The decanter centrifuge is not only a specific type of centrifuge but also a key product offered by GN Separation a manufacturer specializing in Decanter centrifuge technology. To help users better understand both the equipment and the manufacturer, the following addresses common concerns and practical questions related to purchasing and operating a decanter centrifuge.

1. How Can You Measure the Moisture Content of Sludge Before, During, and After Decanter Centrifuge Treatment?

When using a decanter centrifuge for sludge treatment, determining the moisture content at various stages is essential for evaluating performance. This can be done using a sludge moisture content rapid tester, which provides accurate and fast readings of both moisture and solid content in the sludge. These devices are simple to operate and allow users to monitor and adjust process parameters effectively.

2. Will a Product Manual Be Provided When Purchasing a Decanter Centrifuge?

Yes, manufacturers typically provide a comprehensive product manual with every decanter centrifuge. This includes detailed instructions for installation, operation, maintenance, and troubleshooting. In addition to the manual:

Operational guidelines and safety precautions for trial runs are shared.

Many manufacturers, including GN Separation, offer on-site technical support, including professional engineers to guide users through commissioning and routine operation to ensure proper usage and maximize efficiency.

3. What Causes High Idle Current or Abnormal Noise During Operation?

Several issues may arise during operation, but they are generally easy to diagnose:

High Idle Current:

If the centrifuge draws excessive current during idle (no-load) operation, it is often due to residual material buildup or incomplete cleaning inside the drum or conveyor. This adds resistance and increases the load on the motor.

Abnormal Noise:

Strange or unexpected sounds during operation usually point to mechanical issues, such as:

Faulty differential

Improper installation of internal components

In such cases, a thorough inspection should be carried out to identify the source of the problem. Once located, corrective measures such as realignment, part replacement, or differential servicing should be implemented.

While decanter centrifuges are technically advanced machines, confusion during purchase or operation can be avoided by:

Consulting with the manufacturer for pre-sale guidance

Relying on the provided manuals and training

Performing regular maintenance and monitoring operational indicators

For best results, engage directly with experienced technicians to ensure proper model selection, installation, and use of your equipment.

GN Separation recently completed the successful commissioning of a containerized sludge dewatering system at a client site in the Middle East. The project has received high praise from the client, highlighting both the outstanding performance of the GNLW654-VFD decanter centrifuge and the technical expertise of GN’s after-sales service engineers.

 At the heart of the system is the GNLW654-VFD sludge dewatering decanter centrifuge, a high-capacity unit specifically engineered for challenging solid-liquid separation tasks. In this case, the centrifuge was deployed to treat effluent water generated during the washing of oil-contaminated soil—a critical process in the region’s unique environmental context.

The Middle East, known for its vast oil reserves, faces ongoing environmental challenges, particularly due to oil spills during extraction and transportation. In the region’s arid desert landscape, soil is a limited and valuable resource. Reclaiming contaminated soil through effective washing and treatment is not only essential for environmental protection but also for sustainable land management.

At the client’s site, the remediation process begins with intensive washing of oil-contaminated soil using water combined with specialized chemical agents. This liberates oil and fine particles from the soil. The resulting slurry is then routed to a flotation tank, where air bubbles aid in the separation of oil and suspended solids. While the surface scum of oil and particles is removed, the remaining sludge—comprising water, residual oil, and fine solids—presents a significant treatment challenge.

This is where GN Separation’s advanced centrifuge technology proves invaluable. The GNLW654-VFD decanter centrifuge utilizes high-speed centrifugal force to efficiently separate solids from liquids, producing clarified water and a drier, more manageable sludge cake. This not only ensures compliance with environmental regulations but also reduces waste volume and disposal costs.

During commissioning, GN’s after-sales engineer meticulously adjusted key operating parameters—including bowl speed and differential speed—to optimize separation performance. The goal was to meet strict clarity requirements for the liquid discharge and achieve the desired dryness in the solid output for easier handling.

The client expressed strong satisfaction with both the equipment’s performance and the engineer’s technical capabilities. The successful deployment of the sludge dewatering system has helped the client enhance environmental compliance, reduce operational costs, and streamline their overall waste treatment process.

This project exemplifies GN Separation’s commitment to delivering customized solutions tailored to the needs of clients across industries and regions. By combining state-of-the-art equipment with expert technical support, GN continues to position itself not just as a supplier, but as a trusted partner in achieving efficient, sustainable operations.

For further inquiries or project consultation, please don’t hesitate to contact GN Separation.