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GNLW224 Dewatering Centrifuges Ready for Overseas Client FAT

GN Separation is proud to announce that a new set of GNLW224 dewatering centrifuges, together with an integrated, intelligent polymer dosing system, is now fully assembled and ready for Factory Acceptance Test (FAT) for our overseas client. This package represents GN’s continuous commitment to providing high-efficiency, automated, and user-friendly dewatering solutions for global environmental and industrial applications.

Fig. 1   Horizontal decanter centrifuge

Smart Polymer Dosing System — Enhancing Dewatering Efficiency

In any sludge dewatering process, the polymer dosing system plays a decisive role. Proper flocculant preparation and accurate dosing directly influence the formation of strong, stable flocs, which ultimately determine the separation performance of a decanter centrifuge. For this project, GN has supplied a fully automated, three-tank polymer preparation unit, equipped with precise dosage control and real-time adjustment features.

The intelligent dosing system works seamlessly with the GNLW224 centrifuge. By monitoring feed flow, sludge characteristics, and centrifuge load, the control logic automatically adjusts polymer concentration and dosing rate. This ensures optimal floc formation under varying operational conditions, helping the centrifuge achieve higher dryness, cleaner centrate, and lower polymer consumption. For end users, this means lower operational costs and more stable long-term results.

Fig. 2 Polymer dosing unit.

GNLW224 — Compact but Powerful Dewatering Centrifuge

The GNLW224 model is GN’s compact-size dewatering centrifuge widely used for municipal sludge, industrial wastewater, and small-scale treatment systems.

When paired with the intelligent dosing unit, the GNLW224 becomes a complete, plug-and-play dewatering package suitable for overseas installations where local commissioning resources may be limited.

Smooth Integration and Easy Operation

The entire system—including the centrifuge, dosing unit, pumps, and control cabinet—is pre-installed, wired, and tested on the skid before FAT. GN engineers simulate on-site working conditions to verify mechanical operation, control logic, safety interlocks, and communication between the dosing system and centrifuge. This integrated design allows the end user to achieve quick installation, fast startup, and minimal operational tuning.

Ready for FAT and Global Delivery

With all mechanical and electrical checks completed, the equipment is now ready for the final FAT procedure with our overseas client. After FAT approval, the system will be packed and shipped, continuing GN’s mission of delivering reliable separation technology to partners worldwide.

GN Separation will keep advancing intelligent control, automation, and environmental technologies to support global customers with efficient and dependable dewatering solutions.

 

 

GN Separation – Centrifuges with Truly Wide-Ranging Applications

At GN Separation, we take pride in delivering high-performance centrifuges to over 90 countries worldwide. What sets our equipment apart is not just its efficiency and reliability, but its remarkable versatility. From heavy industry to fine chemical processing, GN centrifuges are applied across a vast array of sectors, proving that one solution can meet many challenges.

Fig. 1 Decanter Centrifuge

Oil & Gas – Solids Control and Waste Management
In the oil and gas industry, GN centrifuges play a critical role in drilling mud solids control, oil sludge separation, and cuttings treatment. Our machines efficiently remove fine solids, stabilize drilling fluids, and reduce environmental impact—supporting both onshore and offshore operations.

Environmental Protection and Wastewater Treatment
GN centrifuges are widely used for municipal and industrial wastewater treatment, sludge dewatering, and oil-water-solid separation. They help reduce disposal costs, improve environmental compliance, and enable resource recovery, making them indispensable tools for sustainable operations.

Mining and Construction
From tailings dewatering and sand washing to tunneling slurry separation and construction site mud recycling, GN centrifuges deliver reliable performance in even the most demanding environments. Wear-resistant materials and robust designs ensure high efficiency under challenging conditions.

Chemical, Pharmaceutical, and Food & Beverage Industries
GN centrifuges adapt seamlessly to high-viscosity chemical slurries, pharmaceutical production, fruit juice clarification, plant oil purification, and biofuel processing. Different models accommodate diverse materials, demonstrating the flexibility that sets GN apart.

Specialized Applications Across Industries
Beyond these core sectors, GN equipment is applied in marine wastewater treatment, industrial waste recovery, and recycling operations, highlighting the broad applicability of our technology.

With a global reach, innovative design, and unmatched reliability, GN centrifuges are more than just equipment—they are versatile solutions capable of meeting the separation needs of virtually any industry. No matter the challenge, GN Separation brings efficiency, sustainability, and adaptability to every application.

GN Separation at ADIPEC 2025 – Countdown to the Global Oil & Gas Event

The countdown is on! GN Separation is excited to announce our participation in ADIPEC 2025, the world’s leading oil and gas exhibition, taking place from 3–6 November 2025 at ADNEC, Abu Dhabi, UAE.
📍 Visit us at Hall 10, Stand No. 10453.

As one of the core divisions of GN Group, GN Separation focuses on providing advanced solid-liquid separation technologies and complete solutions for oil sludge treatment, oily wastewater recovery, and industrial separation. Over the past decade, GN has established itself as a trusted global supplier with proven performance in the oilfield, environmental protection, and mining industries.

At ADIPEC 2025, GN Separation will showcase its most representative equipment for oil, water, and solids separation, including decanter centrifuges, three-phase disc separators, and integrated oil sludge treatment systems. These systems are designed to efficiently separate oil-bearing sludge from refineries, tank bottoms, and drilling sites, allowing for maximum oil recovery and water reuse while minimizing waste disposal costs.

With growing emphasis on sustainability and cleaner production, GN Separation continues to develop intelligent and energy-efficient separation solutions. Our systems have been successfully deployed in projects across the Middle East, South America, and Southeast Asia, helping customers meet strict environmental standards and improve operational efficiency.

During the exhibition, our technical experts will be available at the booth to introduce GN’s full range of separation technologies, discuss customized solutions, and share real-world application cases.

We warmly invite all partners, customers, and industry professionals to visit GN Separation at Hall 10, Stand No. 10453, and explore how our separation technologies can make your operation cleaner, safer, and more efficient.

👉 See you in Abu Dhabi this November!

GN Solids Vacuum Pump for Middle Eastern Client

GN Separation has recently completed the assembly and final packaging of a batch of Vacuum Pumps. These fully pneumatic units, engineered for high-efficiency conveying, are now en route to a key client in the Middle East. They will be deployed to handle oily sludge, one of the most challenging byproducts of oil and gas operations.

A Pneumatic Powerhouse: How the GN Solids Vacuum Pump Works

At the core of this technology lies a 100% air-driven pump designed to transport a wide range of materials safely and reliably. Unlike conventional mechanical pumps with rotating parts prone to abrasion and frequent maintenance, GN’s Vacuum Pump operates entirely on compressed air. This eliminates the need for electricity, significantly reducing maintenance costs and improving safety in hazardous environments.

The pump operates on a cyclical “suction–discharge” process. During suction, compressed air creates a strong vacuum that draws in materials such as liquids, slurries, powders, or aggregates. Once the chamber is filled, the airflow reverses, discharging the collected material through an outlet pipe. This simple yet robust design ensures consistent performance, even with highly viscous or abrasive media.

Versatile Applications Across Industries

The GN Solids Vacuum Pump has proven its value in diverse industries, offering efficiency and safety in applications where traditional pumps often fail:

Environmental Protection – Sludge Pool Cleanup
In wastewater and effluent treatment, sedimentation tanks often accumulate heavy, viscous sludge. GN Separation’s vacuum pump streamlines removal, transferring sludge directly to dewatering units or disposal sites while reducing manual labor and safety risks.

Mining – Reliable Slurry Transfer
Mining slurries containing abrasive minerals pose major challenges for mechanical pumps. The vacuum pump’s clog-resistant design and strong suction capacity make it ideal for moving high-solid-content mixtures over distance with minimal downtime.

Oil & Gas – Oily Sludge Management
For the Middle Eastern project, the pump will be used to extract oily sludge from pits and separators. The pneumatic design is intrinsically safe, preventing ignition risks in explosive environments while ensuring compliance with international safety standards.

Sustainable Engineering with Practical Benefits

By replacing energy-intensive pumping methods with a pneumatic, wear-resistant design, the GN Solids Vacuum Pump reduces reliance on fossil fuels, minimizes waste, and aligns with global sustainability goals. At the same time, clients benefit from lower operating costs, longer service life, and reliable performance under harsh conditions.

GN Separation’s commitment to combining robust engineering with environmental responsibility continues to drive innovation in industrial material handling, delivering practical solutions for the world’s most demanding applications.

Understanding the Disc Stack Separator: A High-Efficiency Separation Solution

GN disc stack separator is an advanced piece of equipment used for high-speed, efficient separation of three-phase materials—liquid, liquid, and solid. Unlike traditional separators, the three-phase disc separator can simultaneously separate two liquids of different densities while also discharging solid materials. This makes it an essential tool in industries requiring precise separation, such as food processing, chemical engineering, and wastewater treatment.

Superior Separation Efficiency

One of the key advantages of the disc stack separator over other separation technologies, like decanter centrifuges, is its significantly higher G-force. With a G-force of up to 12,000G, compared to the 3,000G of a decanter centrifuge, the disc stack separator ensures a more thorough separation of liquids with different specific gravities, resulting in clearer liquid phases.

How It Works: The Disc Stack Design

The separator features a series of rotating discs, creating separation intervals where the material is processed under strong centrifugal force. The heavier liquid phase moves outward along the disc wall, while the lighter liquid phase moves towards the center. These phases are discharged through separate pumps, and the heavy slag accumulates and is periodically ejected.

Durable and Efficient Construction

Constructed entirely from high-grade stainless steel, the separator minimizes chemical interaction between the material and the machine surfaces. It operates with low noise and minimal energy consumption, thanks to a combination of hydrodynamic coupling and belt or helical gear drives.

Automation for Continuous Production

The PLC-controlled automatic discharge system ensures consistent performance, making it a highly automated, adaptable, and reliable solution for continuous industrial production. The separator also features overload protection, stable speed increases, and easy operation, enhancing its reliability in various industrial settings.

Conclusion: A Valuable Industrial Tool

In summary, GN disc stack separator stands out for its high efficiency, automation, and ability to handle complex separation tasks. Its versatility and reliability make it a valuable addition to any industry requiring precise liquid-solid-liquid separation.

 

The Application of GN Centrifuges in the Mining Industry

Introduction

The mining industry is a sector that is heavily reliant on advanced technology to enhance efficiency and productivity. One such technology that has proven to be invaluable is the centrifuge. GN Centrifuges play a pivotal role in various processes within the mining industry, from mineral processing to environmental management.

Dewatering before further refinery

In mineral processing, GN centrifuges are primarily used for solid-liquid separation. They are highly effective in dewatering fine particles, which is a common challenge in mining operations. By spinning at high speeds, centrifuges generate a force that separates the solid particles from the liquid, resulting in a drier product that is easier to handle and transport. This process is crucial for improving the efficiency of downstream processes such as smelting and refining.

Classification and Extraction of Valuable Metals

Another significant application of centrifuges in mining is in the extraction of precious metals like gold and platinum. These metals are often found in low concentrations within ore, making their extraction a complex and costly process. Centrifuges are used to separate these valuable minerals from the waste material, increasing the yield and purity of the extracted metals.

Waste Water Treatment

Furthermore, centrifuges are instrumental in environmental management within the mining industry. They help in the treatment of wastewater generated during mining activities. By removing suspended solids and other contaminants, centrifuges ensure that the water is clean enough to be discharged back into the environment or reused in the mining process, thus promoting sustainability.

In conclusion, GN centrifuges have become an indispensable tool in the mining industry. Their ability to efficiently separate solids from liquids, extract valuable minerals, and treat wastewater makes them a versatile and essential piece of equipment. As technology continues to advance, the role of centrifuges in mining is likely to expand, further enhancing the industry’s productivity and environmental stewardship.

 

GN Solids Control GNLW224 Decanter Centrifuge: Revolutionizing Salt Chemical Processing Abroad

In the vast and diverse landscape of industrial applications, the demand for efficient and reliable equipment that can handle complex processes is paramount. Especially in the realm of salt chemical processing, where precision and durability are key, GN Solids Control has emerged as a leader with its GNLW224 Decanter Centrifuge. This cutting-edge technology is specifically designed to meet the unique challenges faced by overseas salt chemical operations, offering unparalleled performance and versatility.

Understanding the GNLW224 Decanter Centrifuge

The GNLW224 Decanter Centrifuge from GN Solids Control is a high-speed, high-capacity machine engineered to separate solids from liquids in a continuous and efficient manner. It utilizes the principles of centrifugal force to achieve exceptional separation results, making it ideal for a wide range of applications, including salt processing, mineral extraction, and environmental remediation.

Key Features and Benefits

1. High Separation Efficiency

One of the standout features of the GNLW224 is its ability to achieve exceptional separation efficiency. This is achieved through its precision-engineered bowl and screw assembly, which work in harmony to separate even the finest particles from the liquid stream. This ensures that the final product meets the highest quality standards, reducing the need for further processing or refinement.

2. Durable Construction

Built to withstand the toughest conditions, the GNLW224 boasts a robust and durable construction. Its heavy-duty materials and precision engineering ensure that the centrifuge can operate continuously without compromise, even in harsh environments. This durability translates into reduced downtime and maintenance costs, maximizing productivity and profitability for overseas salt chemical operations.

3. Versatility

The GNLW224 is designed with versatility in mind, capable of handling a wide range of materials and processes. From salt crystals to brine solutions, this centrifuge can adapt to the specific needs of your operation, delivering consistent results across diverse applications. This versatility makes it a valuable asset for any overseas salt chemical plant looking to streamline its processing operations.

4. Easy Maintenance and Operation

Despite its advanced technology, the GNLW224 is surprisingly easy to maintain and operate. Its intuitive control system and modular design allow for quick and effortless access to critical components, reducing the time and effort required for routine maintenance and repairs. Additionally, GN Solids Control provides comprehensive training and support to ensure that your team is fully equipped to operate and maintain the centrifuge to its full potential.

Applications in Overseas Salt Chemical Processing

The GNLW224 Decanter Centrifuge is an invaluable tool for overseas salt chemical processing operations. Its high separation efficiency and durability make it ideal for tasks such as:

  • Separating salt crystals from brine solutions
  • Removing impurities from salt products
  • Processing specialty salts for use in industrial or consumer applications
  • Environmental remediation projects involving salt-laden wastewater

Conclusion

In conclusion, the GN Solids Control GNLW224 Decanter Centrifuge is a game-changer for overseas salt chemical processing operations. Its combination of high separation efficiency, durable construction, versatility, and ease of operation make it the perfect choice for any operation looking to streamline its processing operations and maximize productivity. If you’re in the market for a reliable and efficient centrifuge for your salt chemical processing needs, look no further than the GNLW224 from GN Solids Control.

5 Trailer-Mounted Mud Tanks for Our Esteemed Middle East Client: Ensuring Seamless Operations in Challenging Environments

GN Solids Control recently delivered five state-of-the-art trailer-mounted mud tanks to a prestigious client in the region, tailored to enhance their operational efficiency and withstand the unique challenges of the terrain.

Introducing Our Customized Solution

Our trailer-mounted mud tanks are designed with versatility and durability in mind, perfectly suited for the demanding environments of the Middle East. Each unit boasts a robust steel construction that withstands extreme temperatures, sandstorms, and the rigorous demands of continuous operation. These tanks are not just containers; they are integral components of a comprehensive drilling fluid management system.

Key Features and Benefits

Mobility & Versatility:

Mounted on heavy-duty trailers, these mud tanks can be easily transported from one site to another, minimizing downtime and maximizing productivity. Their compact design ensures seamless integration into existing equipment setups.

Efficient Fluid Management:

Equipped with advanced fluid separation and recirculation systems, our mud tanks enable efficient management of drilling fluids, ensuring consistent quality and reducing waste. This is crucial for maintaining optimal drilling performance and minimizing environmental impact.

Durability & Longevity:

The use of high-grade materials and precision engineering ensures that these tanks withstand the test of time, even under the harshest conditions. Regular maintenance intervals are optimized to minimize downtime and keep costs low.

Customizable Configurations:

Recognizing that no two projects are alike, we offer a range of customizable options, including tank capacities, fluid processing systems, and accessory equipment. This ensures that each tank perfectly aligns with our client’s specific requirements and operational workflows.

Safety & Compliance:

Safety is at the forefront of our design philosophy. Our mud tanks comply with international safety standards and regulations, ensuring the well-being of personnel and minimizing risks associated with drilling operations.

Conclusion:

At GN Solid Control, we pride ourselves on delivering innovative and reliable solutions that empower our clients to succeed in the most challenging environments. Our five trailer-mounted mud tanks for our esteemed Middle East client are a testament to our commitment to excellence and our ability to tailor our offerings to meet specific industry needs. As we continue to expand our global footprint, we remain dedicated to providing cutting-edge technologies and unparalleled support to our valued partners worldwide.

Exporting Marine Drilling Platform Hydraulic Centrifuges and Cuttings Dryers to GN Customer Asian Oilfield Service Companies

In the ever-expanding global oil and gas industry, technological advancements play a pivotal role in enhancing operational efficiency and reducing environmental impact. Today, GN Solids Control is thrilled to announce a significant milestone in our journey as a leading supplier of cutting-edge equipment for the oil and gas sector – the successful sale of our hydraulic centrifuges and cuttings dryers to esteemed Asian oilfield service companies.

The Deal at Hand:

We are proud to have secured a contract to supply a comprehensive package of equipment tailored specifically for the demanding conditions of offshore drilling operations. This includes six units of our flagship Hydraulic Centrifuge GNLW363D-FHD and two units of the robust Cuttings Dryer GNCD930G, along with eight high-performance Screw Pumps. These products, renowned for their reliability, durability, and energy efficiency, are set to revolutionize waste management and fluid separation processes on marine drilling platforms across Asia.

Hydraulic Centrifuge GNLW363D-FHD:

The GNLW363D-FHD hydraulic centrifuge is designed to handle large volumes of drilling fluids with precision, effectively separating solids from liquids. Its advanced hydraulic drive system ensures smooth operation even under extreme conditions, while the FHD (Full High Definition) technology enhances separation efficiency, reducing maintenance costs and downtime. With its compact design and user-friendly interface, this centrifuge is an ideal choice for space-constrained offshore environments.

Cuttings Dryer GNCD930G:

The GNCD930G cuttings dryer is a game-changer in the field of waste management. It utilizes advanced drying technology to efficiently remove moisture from drill cuttings, reducing the volume of waste for disposal and minimizing environmental impact. The machine’s robust construction and high-capacity processing ensure continuous operation, even with heavy-duty applications. Its integration into offshore drilling operations will significantly streamline waste handling processes and enhance overall operational efficiency.

Screw Pumps (8 Units):

Complementing our centrifuges and dryers, we are also supplying eight screw pumps, renowned for their ability to handle viscous fluids with ease. These pumps are engineered to withstand the harsh conditions of offshore drilling, ensuring reliable fluid transfer and circulation throughout the drilling process. Their low-shear design minimizes fluid degradation, preserving the quality of drilling fluids and enhancing overall drilling performance.

Why Choose Us?

At our company, we pride ourselves on delivering innovative solutions that meet the evolving needs of the oil and gas industry. Our commitment to quality, coupled with a deep understanding of the unique challenges faced by offshore drilling operations, has made us a trusted partner for numerous oilfield service companies worldwide.

Looking Ahead:

GN Solids Control is excited about the prospect of our equipment contributing to the success of these Asian oilfield service companies. As we continue to expand our global footprint, we remain dedicated to developing cutting-edge technologies that drive the oil and gas industry forward, fostering sustainable and efficient practices in the process.

Stay tuned for more updates on our ongoing projects and technological advancements that are shaping the future of the oil and gas sector. Together, we can make a difference in ensuring a cleaner, more efficient, and sustainable energy future.

One Batch of Screw Conveyors Nearly Complete Assembly at GN Solids Control: A Milestone in Efficient Material Handling

At GN Solids Control, we’re proud to announce that our latest batch of screw conveyors is nearing completion in their assembly phase. This milestone not only represents the culmination of meticulous planning, precision manufacturing, and rigorous testing but also underscores our commitment to delivering innovative and reliable material handling solutions to industries worldwide.

The GN Solids Control Advantage

As a leading provider of solids control equipment and solutions, GN Solids Control has built a reputation for excellence through our dedication to quality, innovation, and customer satisfaction. Our screw conveyors are no exception, designed and manufactured to meet the most demanding requirements of the food processing, mining, construction, and other industries.

From Design to Delivery

Our journey to bring these screw conveyors to life began with careful planning and design. Our engineering team worked closely with clients to understand their unique needs and developed a solution that would seamlessly integrate into their material handling systems. From the robust steel tubing that forms the frame to the precision-cut spiral blades, every component was crafted with the highest standards of quality and durability in mind.

Precision Manufacturing and Assembly

The manufacturing and assembly processes at GN Solids Control are a testament to our commitment to precision and attention to detail. Our skilled technicians work tirelessly to ensure that every nut and bolt is tightened to perfection, and every component fits seamlessly into place. Rigorous quality control checks at every stage of the process ensure that only the finest materials and craftsmanship make it into our final products.

Testing & Quality Assurance

Before these screw conveyors leave our facility, they undergo a series of rigorous tests to ensure their reliability and durability. From load capacity tests to endurance runs, our quality assurance team leaves no stone unturned in their quest for excellence. We’re confident that every conveyor we ship meets or exceeds our stringent standards, ensuring that our clients receive the highest quality equipment available.

Empowering Industries Worldwide

With this batch of screw conveyors nearing completion, we’re eager to see them deployed in various industries around the globe. From food processing plants to mining operations, these machines will play a pivotal role in boosting productivity, streamlining material handling processes, and reducing downtime.

A Commitment to Innovation

At GN Solids Control, we’re driven by a relentless commitment to innovation. As we celebrate this milestone, we’re already looking ahead, exploring new technologies and design concepts that will push the boundaries of what’s possible in material handling. We’re proud of what we’ve achieved so far and are excited about the future of our industry and the countless ways we can continue to empower our clients with efficient, reliable, and cost-effective solutions.

Thank you for your continued support and trust in GN Solids Control. We look forward to continuing to serve you with the highest quality equipment and services available.