Category Archives: Oil sludge treatment system

GN Decanter Centrifuges: Efficient Solutions for Drilling Waste Management and Oil Mud Recovery

Oil-based mud (OBM) and water-based mud (WBM) are essential in modern drilling operations, providing wellbore stability, cooling, and lubrication for drill bits. However, the handling of drilling cuttings and oil-contaminated sludge poses significant environmental and operational challenges. Improper disposal can lead to soil and water contamination, regulatory non-compliance, and increased waste management costs.

In this context, GN Decanter Centrifuges, along with our oil mud recovery systems, have become indispensable equipment for the drilling and oilfield services industry. These machines utilize high-speed rotational separation to efficiently divide solids, liquids, and oil components based on density differences. As drilling fluids circulate, cuttings and fine solids are continuously separated from the base mud, allowing for both waste minimization and mud recycling.

Fig. 1 Drilling mud treatment system

The working principle of GN decanter centrifuges is straightforward yet highly effective: the slurry enters a rotating bowl, where centrifugal force drives solids toward the bowl wall. A conveyor screw, rotating at a slightly different speed, continuously transports the solids to the discharge port, while the clarified liquid flows out separately. Integrated into GN’s oil mud recovery systems, these centrifuges enable the recovery of valuable drilling oil from cuttings, reducing environmental impact and reclaiming reusable oil for mud preparation.

For water-based mud, GN decanter centrifuges efficiently remove fine solids to maintain mud viscosity, improve drilling efficiency, and protect downstream equipment. By combining high-precision decanter centrifuges with our automated recovery system, operators can achieve stable mud properties, minimal waste, and regulatory compliance.

With increasing environmental regulations and the industry’s focus on sustainability, GN decanter centrifuges and oil mud recovery solutions are no longer optional—they are a core component of responsible drilling operations. Modern systems offer adjustable bowl speeds, differential control, and durable stainless-steel construction, ensuring long-term reliability, high separation efficiency, and reduced maintenance requirements.

In summary, GN decanter centrifuges and oil mud recovery systems play a critical role in drilling waste management, helping operators reduce environmental impact, recover valuable oil, and maximize the reuse of drilling fluids, making them essential for both efficient production and sustainable operations.

GN New Workshop for Material Separation Testing

GN Separation is pleased to announce the completion and delivery of its new material separation testing workshop, a dedicated facility designed to support clients with comprehensive equipment trials and process verification. This milestone reflects GN’s ongoing commitment to innovation, practical application, and customer-oriented solutions in the field of separation technology.

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How to Address Corrosion Issues in Heavy Oil Centrifugal Separation Equipment

During the separation of heavy oil, corrosion of mechanical components of centrifugal separation equipment such as decanter centrifuge is a common and critical issue. This corrosion can be categorized into cold corrosion and hot corrosion, both of which arise under different conditions during operation and shutdown. Continue reading

GNOST15 Oil Sludge Treatment Systems Ready for Deployment

Cleaner Processes Greater Recovery Smarter Separation

GN Separation has recently completed the manufacturing of two sets of GNOST15 Oil Sludge Treatment Systems OSTS These advanced systems are currently undergoing rigorous factory trial assemblies to ensure optimal reliability and performance before shipment

The GNOST15 is a comprehensive modular solution engineered to tackle the complex challenge of oil sludge treatment especially sludge with high solid content emulsified oil and fluctuating viscosity Designed for refineries tank cleaning contractors and environmental service providers this system ensures efficient separation of oil water and solids while minimizing operational cost and environmental burden

Seven Modular Units Working as One

The GNOST15 consists of seven specialized modules each playing a critical role in transforming hazardous waste into reusable resources

1 Slurry Feed Pump Module Delivers raw sludge under high pressure to maintain uninterrupted operation
2 PreMixing Tank Module Uses agitation steam heating 60 to 80 degrees Celsius and chemical dosing to break emulsions and enhance fluidity
3 Shale Shaker Module Removes large solids greater than 2 mm with a high-frequency shaker protecting downstream equipment
4 2-Phase Decanter Centrifuge GNLW554 Removes fine solids with over 95 percent efficiency producing a cleaner oilwater mixture
5 3-Phase Centrifuge GNLWS554 Separates the mixture into recovered oil clean water and residual solids maximizing oil recovery and regulatory compliance
6 Chemical Dosing Unit Allows flexible dosing of demulsifiers flocculants and pH modifiers to adapt to various sludge types
7 Steam Generator Module Provides efficient heating for viscosity control and emulsion breaking

Enhanced Separation through Heating and Conditioning

Heating plays a vital role in reducing viscosity and improving oil water solid separation In the premixing tank module the sludge is conditioned by steam generated on site along with chemical dosing This combination significantly improves process efficiency and ensures better separation results downstream

Maximizing Recovery Minimizing Waste

The core of the system lies in its high performance decanter and three phase centrifuges which together allow efficient removal of solids and precise separation of oil and water The result is reduced waste volume and higher hydrocarbon recovery making the process both environmentally and economically beneficial

Designed for Sustainable Industrial Performance

With its modular layout robust components and automationready control the GNOST15 system is suitable for a wide range of oil sludge treatment scenarios It empowers clients to meet environmental regulations while reclaiming valuable oil and reducing overall operational cost

Interested in learning more about how GN Separation can support your oil sludge treatment projects Feel free to connect with us for technical details and reference cases

The Purpose and Characteristics of Sludge Treatment Equipment for Oil Sludge Management

Oil sludge treatment equipment, specifically designed for sludge separation and harmless treatment, plays a crucial role in addressing the sludge generated during various stages of crude oil excavation. This equipment is primarily utilized to treat sludge produced by drilling, workover operations, oil production, gathering and transportation, storage, and accidental leaks in equipment pipelines. It is designed to meet both economic and environmental objectives.

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