Author Archives: GN Decanter Centrifuge

Desander

A desander is a piece of equipment used in the oil and gas industry to remove sand and other solid particles from drilling mud. Drilling mud, also known as drilling fluid, is a crucial component in drilling operations as it helps to cool and lubricate the drill bit, carry cuttings to the surface, and provide support to the wellbore walls. At GN we have two different types of applications for our desander. First application is  for oil gas drilling, CBM drilling mud solids control. Second is desander system with mud tank is for construction operation for no dig, bored pile drilling desander for bentonite recycling. The desander is part of a larger system of equipment designed to clean and maintain the drilling mud. GN desander is the second class and the third class solid control equipment to treat the drilling fluid. According to the size of the cone diameter, it is divided into Desander and desilter. Usually the cone diameter is more than 6″is called desander, and used as the second-control equipment in drilling operation. We commonly used 8 “and 10” cones desander to separate solid-phase particle size 47-76μm in the drilling fluids. Drilling mud containing solids and sand is fed into the desander through an inlet. The heart of the desander is a set of hydrocyclones, which are essentially conical-shaped vessels. These hydrocyclones create a swirling flow pattern, causing the heavier solids (including sand) to move towards the outer wall. As the drilling mud moves through the hydrocyclone, centrifugal force causes the heavier particles to settle at the bottom and be directed out of the desander, leaving the cleaner mud to continue its journey. The separated solids, which settle at the bottom of the hydrocyclone, form the underflow and are typically removed for further processing or disposal. The cleaner mud, referred to as the overflow, exits the hydrocyclone and is directed back into the drilling mud system. Desanders are effective in removing coarse particles from the drilling mud, preventing excessive wear on drilling equipment and maintaining the integrity of the wellbore. In some cases, desanders are used in conjunction with desilters, which are designed to remove smaller particles.It’s worth noting that the design and capacity of desanders can vary depending on the specific drilling operation, the type of drilling mud being used, and the characteristics of the solids in the mud. Efficient solids control is essential for successful and safe drilling operations in the oil and gas industry. Our desanders work with multiple equipments and are versatile to work in different types of operations.

Mud Agitator

A mud agitator is a device used in drilling mud systems to keep the drilling mud homogeneous and prevent settling of solids. It is an essential component in the oil and gas drilling industry and other applications where drilling mud is employed. The primary purpose of a mud agitator is to ensure that the drilling mud remains well mixed and maintains a consistent density throughout the mud system. At GN Solids our JBQ series mud Agitator has less than 5.5 kW drilling mud Agitator adopts the blender cycloid speed reducer and it is applied to the liquids mixing tank. This mud agitator  has the advantage of compact structure, so it occupies small footprint. More than 7.5 kW mud agitator uses the turbo and worm gear speed reducer, with the large torque transmission. The  revolution is steady and it works reliably and has great merit. Mud agitators are designed to agitate the drilling mud by creating turbulence and mixing the various components, including water, drilling fluid additives, and cuttings. This prevents the settling of solids and helps maintain the desired properties of the drilling mud. Components: A typical mud agitator consists of a motor, a gearbox, and an impeller. The motor provides the power, the gearbox helps control the speed of the impeller, and the impeller is the rotating device that creates the agitation in the mud. Mud agitators are usually installed in mud tanks. They are positioned to provide optimal mixing throughout the tank, preventing the accumulation of solids in any one area. Proper installation is crucial for efficient mud agitation. There are various types of mud agitators, including vertical agitators and horizontal agitators. The choice of agitator type depends on factors such as the size and configuration of the mud tanks. Maintaining a consistent mud density is crucial for the success of drilling operations. Inconsistent mud density can lead to issues such as wellbore instability, poor drilling performance, and increased wear and tear on drilling equipment. Regular maintenance is important to ensure the proper functioning of mud agitators. This includes checking for wear and tear, lubricating moving parts, and addressing any issues with the motor or gearbox. Mud agitators play a vital role in the drilling process, contributing to the efficiency and effectiveness of the drilling mud system. They help ensure that the drilling mud maintains the required properties for successful drilling operations. At GN, our mud agitators are used in operations at India, Russia, Middle East and through out the world. We have a product with great reliability and ensures our customers to successful outcome and longevity.

 

 

 

 

 

 

 

GN Solids Control System

GN Solids Control System is manufactured for all solids control equipment and is designed and manufactured to compose whole mud systems to meet demands of drilling rigs from 250hp to 3000hp. GN as a solds control manufacutrer owns USA API and ISO certifications. GN is also certified by Europe CE for exporting to developed countries. We even have a complete system operating near Russia ar 40 degree below Zero.
A solids control system is an essential component in the drilling industry, particularly in the oil and gas sector. Its primary purpose is to remove drilled solids, such as cuttings and other debris, from the drilling fluid, mud or slurry. This ensures that the drilling fluid maintains its desired properties, which is crucial for the efficient and safe drilling of wells. A complete solids control system typically consists of several key components.  Shale shakers are the primary devices used to remove large solids from the drilling fluid. They use vibrating screens to separate cuttings and other debris, allowing the cleaner drilling fluid to be returned to the mud circulation system. Desanders and desilters are hydrocyclone devices designed to remove finer particles from the drilling fluid. Desanders typically target larger particles, while desilters focus on smaller particles. These components help enhance the overall efficiency of the solids control system. Centrifuges are used to separate very fine particles and colloidal solids from the drilling fluid. They operate by rapidly spinning the mud, causing the solids to settle and be discharged, leaving behind cleaner drilling fluid. Mud cleaners combine the functions of shale shakers, desanders, and desilters into one unit. They use a combination of vibrating screens and hydrocyclones to remove a wide range of particle sizes from the drilling fluid. Mud tanks are large containers used to store and circulate the drilling fluid. They play a crucial role in maintaining the consistency and properties of the mud throughout the drilling process.These devices are used to keep the drilling fluid in a homogeneous state by preventing the settling of solids. Agitators and mixers ensure that the mud remains well-mixed and consistent, promoting effective solids removal. Cuttings dryers are used to further reduce the moisture content in the drilled cuttings, making them easier to handle and often facilitating environmentally friendly disposal. A well-designed solids control system is crucial for drilling operations as it improves drilling efficiency, protects drilling equipment, and minimizes environmental impact. The specific configuration and components of a solids control system can vary based on the drilling conditions, the type of drilling fluid used, and the requirements of the drilling operation.

Shale Shaker

A shale shaker is a critical piece of equipment used in the oil and gas industry, as well as in other industries such as mining and civil engineering. Its primary function is to separate solids, typically drill cuttings or other debris, from drilling fluids or drilling mud. This separation process is crucial for various reasons, including environmental compliance, efficient drilling operations, and the preservation of valuable drilling fluids. The drilling mud and cuttings mixture enters the shale shaker, which consists of a vibrating screen or series of screens. These screens are typically made of wire mesh or perforated metal plates. As the mixture is pumped over the vibrating screens, the solid particles (cuttings) are larger and unable to pass through the screen’s openings, while the drilling mud and smaller particles can pass through the screens. The vibrating motion of the screens helps to separate the cuttings from the drilling mud. The cuttings are then collected and removed from the system for disposal. The clean drilling mud is returned to the mud tank for reuse in the drilling process, reducing the need for new mud and saving costs. Our shakers are equiped with Italy OLI or US Martin Brand Vibration Motors and our control panel is from Siemens or Schneider components. Replacing the screens is really easy, that is what separates our shakers from the others. No hammering or additional speciality tools are required. The mechanical deck angle can be adjusted from -1 – + 5 degree angle. Which allows to work reliable for different drilling fluids. Our GN shaker is very user friendly and has a locking system made from stainless steel for tranportation of the machine. Also the viberating springs are covered with rubber for safety and less noise. Our shaker also has a heavy duty design and heat treatment for the shaker basket to get the adjustable G force up to 8.0G, which allow for the heavy duty drying for minning and waste management. Our shakers are one of the best shakers on the market for the price we offer, it as good or even better than a shaker three times much of its cost. Whick explains why our product is the best shaker for its money and the quality. shale shaker 1

10 Sets Fully Hydraulic Drive Centrifuge for Drilling Mud to North Africa

The concept of Decanter Centrifuge has been in use since the 19th century. It uses a horizontal bowl with a screw inside to rotate and separate the liquids from the solids. It is a really easy and effective way to separate your product. By using the forces such as gravity and centrical force, to assist separate the slurry or solids and liquids. I was introduced to Decanter Centrifuge after learning the concepts of separation. It is a lot to pick up, due to the use of a lot of components and different angels. Our company GN Solids has a factory that specializes in the mass production of Decanter Centrifuges. We can accommodate large production of these machines, as we received an order of 10 sets of fully hydraulic drive centrifuges to be delivered to North Africa. In order to produce this type of heavy and high rpm machines, your factory must be equip with the best of technology and development process. In order to make a centrifuge, it has to go through various tests, such as balancing. It uses a stage 3 balancing process to maximize the balance of centrifuge with 1800 rpm, and low speed balancing. With real operation high speed balancing as well as assembly balancing. So it can be ready without any doubts and provide the best service for the customer and make a great impact. Now with the order of fully hydraulic drive centrifuge, we came together with Viscotherm and ROTODIFF from Switzerland to make the best product in the market. With meeting the highest standards, and working together with the best companies, we developed a product that is compact and is being adapted by operations around the world and is in high demand. It is also VFD, which means it can be controlled by arranging the input of the electricity and work accordingly to the product desired. This machine consists of hydraulic motor and a hydraulic pump in order to work. It is a less complex designed and that is why a lot of companies are switching over to the use of this type of Decanter Centrifuge. Now with the successful order that is being shipped to North Africa, as it provides service to the companies and builds a better image for GN Solids.

Safety precautions for the operation of decanter centrifuge

2023.06.21 Oilfield Centrifuge

There are some important safety precautions when using a Decanter centrifuge. We hope our clients and end users can read and implement carefully.

1. The decanter centrifuge must not be used to separate flammable, toxic, corrosive and radioactive materials.

2. Before preparing to install or operate a decanter centrifuge, please read and follow all requirements in the manual carefully.

3. Do not operate centrifuges with warning signs that are damaged or without warning signs.

4. If the vibration amplitude of the machine exceeds 24mm/sec, please stop immediately!

5. When the feed temperature exceeds the limits specified in the data list of the three manuals for installation, operation and maintenance, centrifuges are not allowed.

6. When there is ice water, freezing or hard material in the drum, the centrifuge cannot be started.

7. Do not operate the centrifuge at a speed exceeding the maximum speed of the drum and the maximum density of solids as specified in the data list of the manual or as indicated on the nameplate of the centrifuge.

8. Do not operate the centrifuge without the belt guard and other protection facilities.

9. Regularly check all automatic shut-off devices and monitoring systems to ensure their normal operation.

10. If you are not sure whether the centrifuge is completely stopped, whether the main power supply is completely disconnected, and whether the main switch is disconnected and safely locked, please do not disassemble the centrifuge. 11. Do not operate the centrifuge when there are cracks, dents, voids or grooves in the drum, motor or support frame of the centrifuge.

12. When the running direction of the motor is opposite to the direction of the indicated arrow, please do not perform any operation on the centrifuge.

13. When the centrifuge is not completely installed, the machine must not be started.

14. Follow all lubrication procedures and steps of the equipment.

15. At least annually check the base of the centrifuge and motor and all supporting frames, casing and connecting pipes.

16. Do not place rags or loose clothing near rotating parts.

17. When disassembling, installing or operating, operating and servicing the machine, please strictly follow the normal steps.

18. Only specially trained technicians can operate, clean, disassemble and install decanter centrifuges.

GN Separation will attend China Coal & Mining Expo 2023

News for GNs customers: GN Separation would like to Invite you to join the China Coal & Mining Expo 2023 during 25-28 Oct 2023.

2023.10.05 Beijing Mining Expo 1

Organized by China Coal Industry Association, China Coal Energy Group Co., Ltd., China Coal Industry International Technical Consulting Co., Ltd. Huiming Exhibition Co., Ltd. hosted the 20th China International Coal Mining Technology Exchange and Equipment Exhibition (China Coal & Mining Expo 2023) will be held at the China International Exhibition Center (New Pavilion) in Beijing on October 25-28, 2023. The theme of the exhibition is “Smart leads the future, green shared development.” The exhibition focuses on new equipment, new technology and new products in China’s coal industry. The exhibition is expected to be more than 130,000 square meters in size, exhibitors close to 1,000, professional audience is expected to again surpass 120,000 visitors.

2023.10.05 Beijing Mining Expo 2

Our booth number is :E4106

Our exhibition equipment:

Stack vibrating screen, liner motion dewatering vibrating screen, Decanter centrifuge, Vacuum Pump

 

Hebei GN Separation Equipment Co., Ltd (GN Separation) is a wholly-owned subsidiary of GN Solid Control. The Mine Business Department of GN Separation is specially responsible for the development and manufacture of mining vibration screen equipment.

In addition to fine vibrating screen and medium vibrating screen, GN Separation has also developed large double-layer vibrating screen products. Including the following series:

1. Large double-layer linear vibrating screen

2. Large double-layer banana vibrating screen

3. Large double-layer flip flop vibrating scree

To make sure this series of mining vibrating screen will provide a reliable performance and the parts and components of all the equipment will run smoothly for a long term operation, our technical department, production department and quality control department have paid a lot of attention to the material selection, material preparation, every step of production and the inspection for this set of equipment in each step.

GN Decanter Centrifuge for Overseas Kava Powder Suspension Separation

News from GN company this week: Recently, 1 complete sets of Decanter centrifuges have been manufactured and are ready to start serving for an overseas kava powder suspension separation project.

2023.09.27 Decanter Centrifuge for kava powder separation

Order product: GN Decanter centrifuge GNLW224FT-VFD including VFD control panel, 1 set.

For this project GN selected stainless steel 316 and duplex stainless steel 2205 as the material for components in contact with the suspension; Cladding and welding corrosion-resistant alloy on the pushing surface of the screw blade, with a wear-resistant layer thickness of 2-3 millimeters and a radial width of 20 millimeters; Solid and liquid phase outlets are equipped with anti wear protective sleeves; Hard alloy scraper protection for slag discharge port; Equipped with wear-resistant and anti slip ribs on the inner wall of the bowl for protection;

2023.09.27 decanter centrifuge VFD control panel

GN Solids Control is one of the most famous International Brand for Mud Solids Control System & Drilling Waste Management. GN have the one stop for Solids Control Solution for mud recycling projects.

To make sure this series of Decanter centrifuges will provide a reliable performance and the parts and components of all the equipment will run smoothly for a long term operation, our technical department, production department and quality control department have paid a lot of attention to the material selection, material preparation, every step of production and the inspection for this set of equipment in each step.

If you need any support about the operation and maintenance of GN’s equipment like Portable Decanter centrifuge, please feel free to contact GN company for our engineers’ best experience and knowledge in the relevant industry. We will do our best to assist your project because just in this way we can establish a stable and long term cooperation. And we can provide on-line support and site instruction for specific situation if needed.

As a leading manufacturer of separation equipment and conveying equipment, GN always pay high attention to the product quality and consider the long-term benefits for our users. We would also like to introduce GN as a professional manufacturer in decanter centrifuge field, GN pays a lot of attention in the selection of raw materials, high-quality centrifugal casting or forging stainless steel materials are used, and for wearing parts, hard alloy protection is used.

GN Company attend the 2023 Indonesia Exhibition for Mining and Oil Industry

News for GN’s customers: GN Company successfully participated 2023 Indonesia Exhibition for Mining and Oil Industry.

2023.09.18 Indonesia Exhibition 1

Official website of the exhibition: https://www.mining-indonesia.com/

Two Themes of Our Exhibition:

Mining Vibrating Screen: including medium linear vibrating screen, large banana vibrating screen, stack vibrating screen, tailings dewatering decanter centrifuge, solids vacuum pump

Oil solids control equipment: drilling fluid shale shakerDecanter centrifuge, drilling fluid screen, etc.

2023.09.18 Indonesia Exhibtion

Recognized as the largest international mining equipment exhibition in Asia, Mining Indonesia serves as a premier platform for the mining industry in Indonesia to engage in business activities.

Now in its 21st edition, Mining Indonesia enjoys a strong reputation and widespread recognition within the industry. The event draws industry leaders and prominent figures from the global mining sector, offering a centralized venue at the Jakarta International Expo to present cutting-edge products and services.

Hebei GN Separation Equipment Co., Ltd (GN Separation) is a wholly-owned subsidiary of GN Solids Control. The Mine Business Department of GN Separation is specially responsible for the development and manufacture of mining vibration screen equipment.

In addition to fine vibrating screen and medium vibrating screen, GN Separation has also developed large double-layer vibrating screen products. Including the following series:

1. Large double-layer linear vibrating screen

2. Large double-layer banana vibrating screen

3. Large double-layer flip flop vibrating screen

To make sure the products of our company will provide a reliable performance and the parts and components of all the equipment will run smoothly for a long term operation, our technical department, production department and quality control department will always pay a lot of attention to the material selection, material preparation, every step of production and the inspection for this set of equipment in each step.

Please consult the website of GN Separation if you would like to know more about the above products.