Tungsten Carbide Tiles vs. Hard Facing Coatings in Centrifuge Wear Protection

In high-performance decanter centrifuges, components like the scroll and bowl are exposed to severe abrasion from sand, sludge, and other solids. To improve durability and reduce maintenance frequency, two main wear protection methods are widely used: Tungsten Carbide Tiles (TCT) and Hard Facing Wear-Resistant Coatings. Here’s how they compare.

1. What Are Tungsten Carbide Tiles?

Tungsten Carbide Tiles are precision-cut ceramic-metal composite plates, fixed to the scroll flights and conveyor tips. These tiles have exceptional hardness—second only to diamond—and are designed to resist intense abrasion in the most aggressive applications such as drilling mud, mining tailings, and oil sludge treatment. Their modular design allows for easy replacement of individual tiles when worn.

2. What Is Hard Facing Coating?

Hard facing involves applying a wear-resistant metal alloy (typically chromium or nickel-based) onto the base metal surface by welding. This creates a hardened outer layer that extends component life under moderate wear conditions. Hard facing is more cost-effective than TCT and is suitable for less aggressive media such as municipal sludge or food industry residues.

3. Performance & Application Differences

While both techniques improve wear life, TCT offers superior resistance to high-impact and high-abrasion environments. In contrast, hard facing is easier to apply, more economical, and adequate for medium-duty applications. TCTs are preferred when equipment uptime is critical, and maintenance windows are limited.

4. Which One Should You Choose?

The choice depends on your application. If your centrifuge handles extremely abrasive materials, Tungsten Carbide Tiles are a long-term investment with minimal downtime. For standard applications with less wear intensity, Hard Facing Coating provides a good balance between cost and durability.

 

How to increase the working power of a decanter centrifuge

Decanter centrifuges are particularly effective for liquid-solid separation processes involving fine particles, minimal density differences between phases, and otherwise challenging separation tasks. They are also widely applied in two-phase (liquid-liquid) and three-phase (liquid-liquid-solid) separation scenarios. As a result, they have become an essential part of many modern industrial processes. Continue reading

GNOST15 Oil Sludge Treatment Systems Ready for Deployment

Cleaner Processes Greater Recovery Smarter Separation

GN Separation has recently completed the manufacturing of two sets of GNOST15 Oil Sludge Treatment Systems OSTS These advanced systems are currently undergoing rigorous factory trial assemblies to ensure optimal reliability and performance before shipment

The GNOST15 is a comprehensive modular solution engineered to tackle the complex challenge of oil sludge treatment especially sludge with high solid content emulsified oil and fluctuating viscosity Designed for refineries tank cleaning contractors and environmental service providers this system ensures efficient separation of oil water and solids while minimizing operational cost and environmental burden

Seven Modular Units Working as One

The GNOST15 consists of seven specialized modules each playing a critical role in transforming hazardous waste into reusable resources

1 Slurry Feed Pump Module Delivers raw sludge under high pressure to maintain uninterrupted operation
2 PreMixing Tank Module Uses agitation steam heating 60 to 80 degrees Celsius and chemical dosing to break emulsions and enhance fluidity
3 Shale Shaker Module Removes large solids greater than 2 mm with a high-frequency shaker protecting downstream equipment
4 2-Phase Decanter Centrifuge GNLW554 Removes fine solids with over 95 percent efficiency producing a cleaner oilwater mixture
5 3-Phase Centrifuge GNLWS554 Separates the mixture into recovered oil clean water and residual solids maximizing oil recovery and regulatory compliance
6 Chemical Dosing Unit Allows flexible dosing of demulsifiers flocculants and pH modifiers to adapt to various sludge types
7 Steam Generator Module Provides efficient heating for viscosity control and emulsion breaking

Enhanced Separation through Heating and Conditioning

Heating plays a vital role in reducing viscosity and improving oil water solid separation In the premixing tank module the sludge is conditioned by steam generated on site along with chemical dosing This combination significantly improves process efficiency and ensures better separation results downstream

Maximizing Recovery Minimizing Waste

The core of the system lies in its high performance decanter and three phase centrifuges which together allow efficient removal of solids and precise separation of oil and water The result is reduced waste volume and higher hydrocarbon recovery making the process both environmentally and economically beneficial

Designed for Sustainable Industrial Performance

With its modular layout robust components and automationready control the GNOST15 system is suitable for a wide range of oil sludge treatment scenarios It empowers clients to meet environmental regulations while reclaiming valuable oil and reducing overall operational cost

Interested in learning more about how GN Separation can support your oil sludge treatment projects Feel free to connect with us for technical details and reference cases

Turning Waste into Resource: How Centrifuges Enable Efficient Used Cooking Oil Recovery

With the global push toward sustainability and renewable energy, the recycling of Used Cooking Oil (UCO) has become more important than ever. UCO, typically collected from restaurants, hotels, and food processing facilities, can be transformed into biodiesel, an eco-friendly alternative to fossil fuels. However, the collected oil is often mixed with water, food particles, and other impurities, making effective separation a key challenge.

This is where three-phase decanter centrifuges come into play.

Why Used Cooking Oil Matters

Used cooking oil is a valuable feedstock for biodiesel production and plays a significant role in the circular economy. When disposed of improperly, UCO pollutes water sources and clogs sewer systems. Recovering and refining UCO not only reduces environmental damage but also creates a renewable source of energy.

How Three-Phase Centrifuges Work

A three-phase decanter centrifuge separates UCO into three streams:

Oil phase – suitable for further refining or biodiesel production

Water phase – treated to meet environmental discharge standards

Solid phase – food particles that can be composted or digested

Compared to traditional filtration or gravity methods, centrifuges offer continuous, automatic, and high-efficiency separation, improving oil recovery yield and reducing labor and space requirements.

A Smart Solution for Biofuel Plants and UCO Collectors

At GN Separation, our GNLWS series three-phase centrifuges are widely used by biofuel producers, waste oil collection centers, and environmental service providers. These machines are known for:

Robust stainless steel construction

Easy operation and maintenance

Reliable separation performance even with high-solid-content mixtures

Want to learn how centrifuge technology can upgrade your UCO recovery process? Contact us or watch our video case studies to explore real-world results.

Operation Management of Decanter Centrifuge

When the decanter centrifuge operates, the high-speed rotation of its drum generates a strong centrifugal force. This force drives solid particles—denser than the liquid phase—toward the inner wall of the drum, forming a solid layer (also known as the solid ring layer due to its annular shape). The liquid, having lower density and subject to less centrifugal force, remains inside the solid layer, forming the liquid ring layer. Continue reading

Decanter Centrifuge: A Key Technology for Environmental Protection Applications

Environmental protection is a fundamental national policy, and the environmental industry plays a critical role in preventing pollution, preserving natural resources, and enabling sustainable economic growth. In many countries, decanter centrifuges are widely recognized as a preferred choice for sewage and sludge treatment, offering high efficiency and automation in solid-liquid separation processes. Continue reading

Hydraulic-Driven Decanter Centrifuge vs Conventional Decanter: What’s the Difference?

When it comes to solid-liquid separation in industries such as wastewater treatment, oil sludge recovery, and mining, the decanter centrifuge is a vital piece of equipment. While traditional gearbox-driven decanters have dominated the market for decades, hydraulic-driven decanter centrifuges are becoming increasingly popular due to their performance advantages. Here’s a closer look at the key differences between these two technologies.

  1. Power Transmission: Gearbox vs Hydraulic System

The most fundamental difference lies in how torque is transmitted to the scroll (or screw conveyor). Conventional decanter centrifuges use a mechanical gearbox to generate the differential speed between the bowl and the screw. In contrast, hydraulic-driven decanters use a hydraulic pump and motor system, which offers smoother and more flexible control.

Hydraulic systems can provide higher torque at low differential speeds, which is particularly beneficial in handling high-viscosity or highly concentrated sludges.

T1-Dewatering Centrifuge

  1. Torque Control and Process Flexibility

Hydraulic-driven decanter centrifuges excel in torque control. They can maintain a stable differential speed even under varying feed conditions, ensuring more consistent performance. This adaptability improves separation efficiency, reduces wear, and enhances the quality of the discharged solids and liquids.

In comparison, mechanical gear-driven systems are more rigid. Although reliable, they may require frequent manual adjustments or risk performance loss when the feed conditions fluctuate significantly.

  1. Maintenance and Durability

While hydraulic systems may seem complex, they are often easier to maintain in heavy-duty applications. There are fewer mechanical parts under high stress, and the hydraulic components are typically sealed from the harsh process environment.

However, conventional decanters with gearboxes are known for their simplicity and lower upfront cost. For basic or small-scale operations with stable feed characteristics, they remain a practical option.

  1. Energy Efficiency and Application Suitability

Hydraulic-driven decanters are often more energy-efficient in handling difficult or variable feed, especially when high torque is needed. Industries dealing with oil-based sludges, drilling fluids, or fine particles benefit from the enhanced control and performance.

Conventional decanters are better suited for straightforward, predictable applications where high torque is not a constant requirement.

Conclusion

Choosing between a hydraulic-driven and a conventional decanter centrifuge depends on the application’s complexity, budget, and performance needs. While hydraulic systems offer superior torque control, flexibility, and durability under demanding conditions, conventional decanters provide cost-effective reliability for standard tasks. Understanding these differences is key to selecting the right equipment for your process.

 

Chinese Centrifuge Powers Municipal Wastewater Treatment in Europe

A New Milestone for GN Separation

GN Separation has successfully delivered three decanter centrifuges to a leading environmental company in Europe. The shipment includes two GNLW364 models and one GNLW454 model, all of which are designed to meet the complex demands of municipal wastewater treatment. This delivery marks a major milestone for GN Separation, representing a growing recognition of Chinese engineering capabilities in one of the most regulated regions of the world.

Flexible Design Meets Urban Treatment Needs

The delivered centrifuges are not only efficient in operation but also uniquely designed for flexible deployment. They are compact enough to be integrated into containerized units, enabling the development of mobile sludge dewatering systems. These containerized systems are ideal for small and mid-sized wastewater treatment plants that require mobility, limited footprint, and easy relocation. This adaptability makes the GN decanter centrifuges a strong fit for municipalities and contractors seeking plug-and-play solutions with minimal civil works.

Proven Environmental and Operational Benefits

GN centrifuges provide multiple benefits for the wastewater sector. They are engineered to efficiently separate solids from liquids, significantly reducing sludge volume. By recovering reusable process water, they contribute to more sustainable water management. In addition, the equipment supports lower operational costs through reduced energy consumption and maintenance needs. This helps operators meet strict environmental targets while optimizing cost-efficiency.

Global Trust in Chinese Equipment

This project demonstrates the growing acceptance of Chinese-made equipment in mature and regulated markets. European industries are known for their high standards in performance, environmental compliance, and equipment reliability. The fact that GN centrifuges were selected for municipal wastewater treatment in Europe proves that Chinese industrial technology is now trusted beyond developing markets. It is capable of competing with global brands in quality, innovation, and service.

GN Separation continues to expand its footprint globally, providing effective, reliable, and sustainable separation solutions to industries ranging from oil and gas to environmental protection. This successful delivery reinforces the company’s mission to become a respected global brand in the field of industrial separation technology.

How to Increase the Dewatering Efficiency of a Decanter Centrifuge

During the operation of a decanter centrifuge, many users encounter the issue of reduced dewatering efficiency. A common symptom is the prolonged dewatering time, with the resulting solids remaining too wet. This often occurs as solids accumulate inside the centrifuge bowl, affecting the separation performance and increasing cycle duration. Fortunately, there are several ways to optimize and enhance the dewatering capacity of the decanter centrifuge.

1. Increase Rotational Speed and Optimize Drum Design

One of the most effective methods is to increase the rotational speed of the centrifuge drum—within the safe operational limits and provided the materials are non-corrosive or only mildly corrosive. Higher centrifugal force promotes more efficient separation of solids from the liquid phase. Additionally, expanding the filtration surface inside the bowl can significantly enhance water discharge. For example, installing a fine mesh lining or a V-shaped filter baffle increases the permeability and accelerates the dewatering process.

2. Reduce Material Load per Cycle

Another approach is to minimize the amount of feed material per cycle. By reducing the volume of sludge processed at one time and using a more frequent discharge cycle (i.e., “less per run, more runs”), the centrifuge can maintain optimal working conditions and improve overall performance.

3. Modify the Material Characteristics

For viscous or fine-particle sludge, washing the feed (as allowed by the process) and increasing the particle size of the solids can help. The use of flocculants is especially critical—selecting the right type, concentration, and dosage can drastically improve the separation rate. Adjusting the flocculant’s mixing intensity and direction also contributes to a better result.

4. Fine-Tune Operating Parameters

To further boost dewatering performance, it is essential to adjust several key operating parameters:

Bowl speed

Scroll speed and differential (torque curve)

Thickness of the liquid ring layer

Flocculant properties and dosage

Solid loading rate

Field experience has shown that the liquid ring thickness and the scroll speed differential are among the most influential parameters in improving sludge dryness and reducing moisture in the cake.

Maintenance Tips for Long-Term Performance

Regular maintenance is vital to keep your decanter centrifuge running at peak efficiency:

After operation, clean the decanter centrifuge chamber and wipe away any condensed water.

Keep the machine door open after use to allow the internal temperature to return to normal.

Balance all samples before starting centrifugation to avoid mechanical stress.

Disinfect and sterilize the unit as needed, especially when handling biologically active or hazardous materials.

By optimizing both mechanical settings and material preparation, users can greatly improve the dewatering efficiency of decanter centrifuges, reduce maintenance costs, and ensure more reliable operation in demanding industrial environments.

Efficient Resource Recovery from Olive Oil Wastewater with Three-Phase Decanter Centrifuge

Olive oil production is a cornerstone of agriculture in many Mediterranean and Middle Eastern countries. However, this process generates significant amounts of oily wastewater, which can pose serious environmental challenges if not properly treated. Traditional treatment methods are often inefficient and unable to separate the different components of olive oil mill effluent effectively. A three-phase decanter centrifuge presents an advanced solution that not only treats this wastewater but also recovers valuable resources.

Recovering Valuable Olive Oil for Further Refining

Olive oil wastewater still contains a considerable amount of residual oil. With the use of a three-phase decanter centrifuge, this oil can be efficiently separated from the water and solid fractions. The recovered oil, although not suitable for direct consumption, can be sent to refining units to produce usable industrial-grade or cosmetic-grade oil. This significantly increases the overall oil yield for the mill, maximizing profitability and reducing raw material waste.

Purified Water for Reuse or Discharge

The water phase extracted by the decanter centrifuge is much cleaner compared to the raw effluent. While further treatment may be needed to meet strict discharge regulations, the load on biological treatment systems is greatly reduced. In some cases, the clarified water can be reused for cleaning or irrigation, contributing to water conservation in regions where water is a scarce resource.

Organic Solids Reused as Agricultural Fertilizer

The solid fraction separated during the process contains organic residues, pulp, and fine solids. These can be collected and further processed into compost or used directly as soil conditioner. Rich in organic matter and nutrients, these solids support sustainable agriculture and close the loop of circular economy within the olive oil production cycle.

A Sustainable and Cost-Effective Solution for Olive Mills

The three-phase decanter centrifuge operates continuously and requires minimal manual intervention, making it ideal for modern olive oil mills looking to reduce labor and operational costs. Its compact design, high separation efficiency, and ability to handle large volumes of wastewater make it a valuable investment for both small and large-scale producers. Most importantly, it helps producers align with increasingly strict environmental regulations while turning waste into new revenue streams.